Compacting And Under-water Pelletizing System

  • Compacting And Under-water Pelletizing System
  • Compacting And Under-water Pelletizing System
  • Compacting And Under-water Pelletizing System
  • Compacting And Under-water Pelletizing System
  • Compacting And Under-water Pelletizing System
  • video
Compacting And Under-water Pelletizing System
  • ACE WashTech
  • China
  • 45 days
  • 100 sets

1. Configure intelligence and controllable system, can realize the whole system start/stop automatically.
2. Modular design, configuration can be adjusted according to the actual materials condition, especially suitable to materials in form of film, bag, tape, etc.
3. Longer processing length, optimized screw structure, to guarantee the final pellet's quality.
4. Higher output and lower energy consumption.
5. Lower investment cost for a high quality and durable machine.
6. Fast machine delivery and installation.

Compacting And Under-water Pelletizing System

INTRODUCTION

The Compactor and pelletizing line combines function of compacting, extrusion and pelletizing into one step. The system provides best solution for PP/PE film, raffia, filament, bag, woven bag, nonwoven fabric and EPS foam materials recycling. Washed plastic film as well as post-industrial plastic waste could be recycled in the recycling line. Will get high quality and uniform size final granules which could be reused back into the plastic products making line.

  

Efficient feeding

The material of belt convey is PVC.

Roll hauling off device is an optional feeding method to handle roll's scraps.

ABB inverter is equipped.

Feeding speed is automatically based on how full the compactor's room is.

Mental detector can be optional equipped to remove metal in raw material.

Roll hauling off device is an optional feeding method to handle rolls' scraps.

TPE recycling line


Compacting and extrusion unit

Compactor

Compactor makes material crushed, dried and compacted in one step, which enables a fast and stable feeding from the compactor directly into the extruder.

The rotatory blades will cut the material. Frictional heating caused by high speed rotatory blades will heat and make material shriking. Guide structure with special design compacts the material and directs it into extruder screw.


Specialized single screw extruder

34D or 36D processing section of extruder ensures perfect plasticization.

With double-zone vacuum degassing system, volatiles and moisture will be removed efficiency.

Precise temperature control system.


extrusion and pelletizing system for TPE


Advanced melt filtration

 With larger filtering area, suitable for dealing with a wide variety of polymers.

  • Perfect sealing effect.

  • Standard screen dimentions ranges from 80 to 250mm.Or can be customized for special size.

  • Designed with protection cover,for safe operation and pleased appearance.


under-water pelletizing system for TPE


Special pelletizing system

Die face water ring pelletizing system adopt pneumatic device make blades well touching on the die face. Cutting speed controlled by PLC automatically according to the melt pressure to get uniform granules.

TPE recycling line

Effective drying system

Vibration dryer

Founction: Removing the moisture of the pellets surface. Selecting the uniform size pellets.


extrusion and pelletizing system for TPE


Centrifugal dryer

Removing the moisture of the pellets.  


under-water pelletizing system for TPE


Control unit

All electrical units mounted in asteel cabinet.

Adopt siemens PLC with intelligence control HMI, one button to start-up and one button to stop whole system.

Safety interlock principle applied in the system.

All electrical units: Schneider, Siemens, ABB and LS.


TPE recycling line



Final product

Uniform size pellet, round shape with diameter: 3~5mm.


extrusion and pelletizing system for TPE


TECHNICAL SPECIFICATION

Model

Compactor volume

Compactor Motor power

Diameter of screw

L/D

Screw extruder motor power

Output capacity

AWTech 80

300 L

37 KW

80 mm

36

45/55 KW

160-220 kg/h

AWTech 100

500 L

55 KW

100 mm 

36

90/110 KW

300-380 kg/h

AWTech 120

800 L

90 KW

120 mm 

36

132 KW

450-480 kg/h

AWTech 140

1000 L

110 KW

140 mm

36

160/185 KW

500-650 kg/h

AWTech 160

1200 L

132 KW

160 mm

34

220/250 KW

800-1000 kg/h

AWTech 180

1400 L

160 KW

180 mm

34

315 KW

1000-1200 kg/h


FAQ
What should I offer for the most suitable solutions?
Please provide the capacity you required and the picture of raw material, which can help us to confirm the condition of the raw material. Different materials have different processing programs....more
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